Multiquip SP6065 Bedienungsanleitung

SP-6065Concrete SawOperation ManualRevision #0 (04/23/03)

10Equipment Damage MessagesSkin Injection HazardNEVER use your hand to find hydraulic leaks. Use a piece of woodor cardboard. Hydraulic fluid inject

11RULES FOR SAFE OPERATIONMost accidents involving product operation, maintenance and repair are causedby failure to observe basic safety rules and pr

12WARNING§ Before operating the saw, make sure all protective guards aresecurely in place. All saws are supplied with a blade guard, collarguard and

13General Safety PrecautionsCAUTION§ ALWAYS read, understand, and follow procedures in theOperator’s Manual before attempting to operate the equipmen

14BLADE SAFETY WARNING§ ALWAYS inspect diamond blades before each use. The bladeshould exhibit no cracks, dings, or flaws in the steel centered co

15SAW TRANSPORTATION SAFETY CAUTION§ Use appropriate lifting equipment to ensure the safe movement ofthe saw.§ DO NOT use the handle bars and/or f

16MACHINE OPERATION AND SAFETY DECALSThe Multiquip SP-6065 Saw is equipped with a number of operation and safetydecals. Should any of these decals be

17Serial TagFig. 1 — Serial Tag!NOTEFor future reference, fill in the model number and serial number ofyour saw in the spaces on the label above.The s

18SERIAL TAGENGINE SERIALNUMBERSFig. 2 — Serial Number Locations!NOTE§ The 5/8” blade-mounting bolt on the right side of the saw (asviewed from the o

19OPERATIONBefore StartingBefore starting the saw, carefully follow the checklist below:r Securely install the Belt Guard (2).r Fully slide on the C

2FOR HELP & INFORMATION CONTACTMULTIQUIPPlease have the Model and Serial Number on-hand when calling.MAIN(M-F 7AM-5PM)(PACIFIC STANDARD TIME)MULTI

20Engine Power, Cutting Power & Sheave SizeThe cutting capability of your saw is a relationship between engine power (asreflected in the engine RP

21Typically, however, the ratios are not used to design a level of torque; they areused to create a saw with the optimum blade speed (blade Shaft RPM)

22Blade RPM vs. Surface Feet Per Minute (SFPM)When choosing a blade for your cutting conditions, follow the blademanufacturer’s recommendations. Match

23Installing the BladeThe blade can be mounted on either side of the saw to accommodate differentcutting jobs.1. Raise the saw so that the blade will

24Stacking Blades for Wide CutsWARNINGNEVER attempt to stack blades beyond the capacity of the Kitsdescribed here. NEVER operate the saw without blad

25Installing and Removing the Blade GuardBlade Guards are “ambidextrous” – that is, they can be installed on either side ofthe saw.Installing the Bla

26Blade Guard Water SupplyVerify that the water hose on the saw is connected to the Blade Guard and thatthe water pipes are pointed into both Blade Co

27Installing the Collar GuardThe Collar Guard protects unused Blade Collars.1. Slide the Collar Guard (1) onto the Guard Mounting Tab on the frame.2.

28Water Supply and ControlCAUTION§ To prevent damage to the impeller of a belt driven water pump, donot run the engine with the water pump switch on,

29Control PanelFig. 11 — The Control PanelAuxiliarySwitchLightSwitchVoltmeterThrottleIgnition SwitchON-OFFPlungeButtonOperatingInstructionsSpeedContro

3ConventionsThroughout this manual, the following conventions are used to indicateimportant information.!NOTEText set off like this presents clarifyin

30HandlebarsThe handlebars are adjustable to three different angles, for optimum operatorcontrol, and can also be slid fully inward for storage. Once

31Fueling the SawThe saw features a 10-gallon, clear, molded plastic fuel tank with a sight gauge,central drain, and shutoff valve. The gas tank cap

32Starting and Stopping the EngineCAUTION§ Do not leave the saw unattended while the engine is running.§ Do not start, park, or leave the saw unatte

33Block HeatersOptional Block Heaters, (installed directly on the crankcase), are operated byplugging them into an electrical outlet via an extension

34123456Fig. 15 — Pointer Adjustment

35Raise — Lower ControlsThis saw uses a 12-volt hydraulic pump and cylinder to raise and lower theblade. The SP 6065 saw has a plunge button and a ra

36Setting the Depth StopThis saw uses a hydraulic Depth Stop to position and lock the blade at thedesired cut depth.1. With the blade raised several

37Drive SystemThis saw has a cable-controlled Hydro-Gear hydrostatic powered transaxle withinfinite F-N-R speed adjustment via a joystick controller.

38 TransaxleThe Hydro-Gear hydrostatic-powered transaxle has no chains, sprockets or opengears to service. There is a simple cable control. The remo

39Night LightThe night light can be used on either side of the saw, and can be extended androtated for best illumination of the cutting area. Aim the

4WARNINGCALIFORNIA – Proposition 65 WarningEngine exhaust and some of its constituents, andsome dust created by power sanding, sawing,grinding, drilli

40Lift PointThe convenient single point for lifting the saw with a hoist is located just in frontof the console, between it and the engine.Fig. 22 — L

41MAINTENANCEThis saw has many service-saving features, such as fully enclosed oil bathlubricated Blade Shaft bearings, which require no daily lubrica

42Belts and PulleysBelt Qty Part NumberBlade Shaft Drive Belt 2 Part # 520009Jackshaft Belt 1 Part # 521012Transaxle Drive Belt 1 Part# 521004Water Pu

43Adjusting Blade Shaft Drive Belt Tension!NOTEWhen tightening or loosening drive belts, raise the saw to reducestress on the tensioning system, and g

442. Loosen the jam nut on the Single Point Belt Tension Bolt.Fig. 26— Single Point Belt Tension Bolt3. Adjust drive belt to the desired tension. DO

45Rotary Belt TensionerThe Rotary Belt Tensioner system uses a 3/4”-headed bolt and a 15/16” or 1”nut to set belt tension by positioning an arm be

46Blade Shaft MaintenanceThe fully enclosed Blade Shaft eliminates most maintenance. However, shouldthe Blade Shaft need service or repair, contact M

47Blade Collar Removal/InstallationCorrect removal or installation of the Inner Blade Collar or Flange requires theCollar Puller (option Part Number 1

48Installing the Inner Blade Collar1. Ensure that the tapered portion of the Blade Shaft, and the Inner Blade Collarare perfectly clean and free of b

495. Loosen the Mounting Bolt and remove the Outer Collar and Bushing.6. Inspect the Inner Collar to ensure the proper seating of the tapered fit.♦

5TABLE OF CONTENTSCONVENTIONS...3SAFET

50Circuit BreakersThree thermal circuit breakers are located inside the top of the Console.Fig. 32 — Circuit Breaker locationUnder normal circumstance

51LubricationThis saw has five grease fittings on the front axle assembly.• Front axle pivot bearings (F1 & F3)• Hydraulic lift cylinder ends (

52EngineThe Model SP-6065 features a xx HP xx gasoline engine. See the engine manualfor service details and oil recommendations.• Check air filters

53PTO Drive MaintenanceDisassembly of the PTO Drive and replacement of the PTO DriveSheave/Bearing Assembly requires the PTO Bearing Puller (P/N 18610

54Fig. 36 — PTO Drive Sheave/Bearing AssemblyRe-Assembling the PTO Drive1. Clean and inspect all parts.2. Use a press to push the new Bearing/Sheave

55Replacing the BatteryThis saw uses a Group 75, 12-Volt, 1000 cold cranking amp battery. To replacethe battery:1. Remove Engine Guard and Upper Bel

56Raise-Lower SystemThis saw uses a 12-volt hydraulic pump and hydraulic cylinder to power theraise-lower system.♦ Level frame prior to service to ge

57Joystick Tension AdjustmentThe speed control joystick uses friction adjustment to provide the preferred“feel”:1. Using a ¼” Allen wrench and 9/16”

58Hydraulic System MaintenanceThe hydraulic system consists of:§ Blade Shaft § Hydraulic Pump§ Transaxle § Hydraulic Manifold§ Depth Stop Cylinde

59Draining & Filling the Hydraulic SystemTo drain the hydraulic system:1. Remove the drain plug from the bottom of the Blade Shaft housing and th

6MAINTENANCE...41REMOVABLE GUARDS AND ACCES

60To fill the hydraulic system with oil:1. Add oil to the system reservoir.• The reservoir will need filling several times.2. Run the engine for a co

61Bleeding the Depth Stop CylinderAfter changing the hydraulic system oil, or after disturbing the Depth StopCylinder plumbing, air may become trapped

62 Drive Wheel AlignmentBelow is the technique recommended for aligning the wheels. Distance X is thesame on both sides; the Front Wheel and Blade sh

63The drive wheels are aligned by adjusting the entire rear drive assembly:1. Loosen the Transaxle Attachment Bolts just enough to move the Transaxle

64SPECIFICATIONSEngine57 HP Turbocharged Deutz Diesel, direct injection, air/oil cooling, oil filter andabove-frame remote oil drain.Engine Air Cleane

Dimensions and WeightsAMax Length, Handle BarExtended, Pointer Bar UP76.0”BMax Length, Handle BarRemoved, Pointer Bar UP49.0”CMax Height, Console Top

Atlanta • Boise • Dallas • Houston • NewarkQuebec, Canada • Manchester, UK • Rio De Janiero, BR •Guadalajara, MXMULTIQUIP INC.POST OFFICE

7SAFETYFOR YOUR SAFETY AND THE SAFETY OF OTHERS!Safety precautions should be followed at all times when operating this equipment.Failure to read and u

8HAZARD SYMBOLSLethal Exhaust GasesEngine exhaust gases contain poisonous carbon monoxide gas iscolorless and odorless, and can cause death if inhaled

9ALWAYS wear approved respiratory protection.Guards and CoversRotating BladesRespiratory HazardSight and Hearing HazardNEVER operate the saw without b