Multiquip DCA600SSV Bedienungsanleitung

PARTS AND OPERATION MANUALOPERATION AND PARTS MANUALRevision #0 (07/13/07)THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALL TIMES.WHISPERWATTTM SERIESMOD

PAGE 10 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — RULES FOR SAFE OPERATIONThe following safety guidelines should alw

PAGE 100 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — RUBBER SEAL ASSY.RUBBER SEAL ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 101RUBBER SEAL ASSY.NO PART NO PART NAME QTY. REMARKS1 0229201650 RUBBER SEAL 22

PAGE 102 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — NAMEPLATE AND DECALSNAME PLATE AND DECALS

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 103NAME PLATE AND DECALSNO PART NO PART NAME QTY. REMARKS1-1 C3551002303 DECAL: H

PAGE 104 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — NAMEPLATE AND DECALS (CONT.)NAME PLATE AND DECALS

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 105DCA-600SSV — NAMEPLATE AND DECALS (CONT.)NAME PLATE AND DECALSNO PART NO PART

PAGE 106 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)Effective: October 1, 2002TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMSTer

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 107NOTE PAGE

Your Local Dealer is:MQ POWERA Division of Multiquip Inc.POST OFFICE BOX 6254CARSON, CA 90749310-537-3700 • 800-421-1244FAX: 310-632-2656E-mail: mqp

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 11DCA-600SSV — RULES FOR SAFE OPERATIONPOWERCORD(POWER ON)WETHANDSDuring operati

PAGE 12 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV— RULES FOR SAFE OPERATIONBattery SafetyUse the following guidelines w

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 13DCA-600SSV — RULES FOR SAFE OPERATIONEmergencies ALWAYS know the location of t

PAGE 14 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)Machine Safety DecalsThe DCA-600SSV generator is equipped with a number of safe

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 15DCA-600SSV — GENERATOR DECALSFigure 2. Generator Decals

PAGE 16 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — GENERATOR DECALSFigure 2. Generator Decals

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 17DCA-600SSV — GENERATOR DECALSFigure 3. Generator Decals

PAGE 18 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)Figure 4. Typical Generator Grounding ApplicationDCA-600SSV — INSTALLATIONDCA

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 19Outdoor InstallationInstall the generator in a area that is free of debris,byst

PAGE 2 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)Diesel engine exhaust and some ofPROPOSITION 65 WARNING

PAGE 20 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — GENERAL INFORMATIONDCA-600SSVWhisperwatt™ Series FamiliarizationG

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 21DCA-600SSV — MAJOR COMPONENTSDCA-600SSV — MAJOR COMPONENTSFigure 5. Major

PAGE 22 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — GENERATOR CONTROL PANELFigure 6. Generator Control PanelThe defini

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 23DCA-600SSV — GENERATOR CONTROL PANEL14. Auto On/Off Engine Controller (MPEC) –

PAGE 24 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — ENGINE OPERATING PANEL Figure 7. Engine Operating PanelsOFFON11281

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 25DCA-600SSV — ENGINE OPERATING PANEL3. Pre-Heat Lamp – Indicates that the glow p

PAGE 26 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — OUTPUT TERMINAL FAMILIARIZATIONFigure 8. Output Terminal PanelOutpu

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 27120 VAC GFCI ReceptaclesThere are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R)

PAGE 28 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)Figure 12. Connecting LoadsConnecting LoadsLoads can be connected to the genera

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 29DCA-600SSV— LOAD APPLICATIONSingle Phase LoadAlways be sure to check the namepl

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 3If you believe that your vehicle has a defect that could cause a crash or could

PAGE 30 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)Maximum AmpsTable 8 shows the maximum amps the generator can pro-vide. DO NOT e

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 31DCA-600SSV — GENERATOR OUTPUTS/GAUGE READINGHow to Read the AC Ammeter and AC V

PAGE 32 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)Figure 20. Voltage Change-Over Board 240V ConfigurationDCA-60

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 332. Connect the load wires to the UVWO terminals as shownin Figure 26.DCA-600SSV

PAGE 34 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)Lubrication OilFill the engine crankcase with lubricating oil through the filler

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 35DCA-600SSV — SETUPRefueling Procedure:1. Level Tanks – make sure fuel cells a

PAGE 36 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — SETUP3. NEVER overfill trailer fuel tank – It is important toread

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 37Coolant (Ethylane Glycol [Green] / Water — 50/50 mix)Use only drinkable tap wat

PAGE 38 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV— SETUPWhen connecting battery do the following:1. NEVER connect the

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 39If applicable perform the following: Apply commercial power to the internal bat

PAGE 4 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)TABLE OF CONTENTSSpecification and partnumber are subject tochange without notice

PAGE 40 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)Figure 53. Voltage Adjust Control Knob14. The generator's AC-voltmeter (Fig

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 41DCA-600SSV— GENERATOR START-UP PROCEDURE (MANUAL)17. The engine oil pressure g

PAGE 42 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)When starting generator in AUTO mode use the "ManualStart-up" procedur

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 43DCA-600SSV — GENERATOR SHUT-DOWN PROCEDURENormal Shutdown ProcedureTo shutdown

PAGE 44 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — MAINTENANCEGeneral InspectionPrior to each use, the generator sho

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 45DCA-600SSV — MAINTENANCEService DailyIf the engine is operating in very dust

PAGE 46 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — MAINTENANCEGenerator StorageFor longe term storage of the genera

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 47DCA-600SSV — MAINTENANCETo ensure adequate startingcapability, always have p

PAGE 48 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)Figure 72. Electric Brake ComponentsDCA-600SSV —TRAILER BRAKES MAINTENANCEBrake

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 49Tires/Wheels/Lug NutsTires and wheels are a very important and criticalcomponen

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 5PARTS ORDERING PROCEDURESwww.mqpower.comOrdering parts has never been easier!Cho

PAGE 50 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)Lug Nut Torque RequirementsIt is extremely important to apply and maintain prope

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 51DCA-600SSV — TRAILER-WIRING DIAGRAMFigure 72. Trailer Wiring Diagram (5-Pin)

PAGE 52 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — TRAILER-WIRING DIAGRAMFigure 73. Trailer Wiring Diagram (7-Pin)

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 53DCA-600SSV —GENERATOR WIRING DIAGRAMDCA-600SSV — ENGINE WIRING DIAFigure 74

PAGE 54 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — GENERATOR WIRING DIAGRAM (MAIN BREAKER)Figure 75. Main Circuit

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 55DCA-600SSV — ENGINE WIRING DIAGRAMFigure 76. Engine Wiring Diagram

PAGE 56 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — TROUBLESHOOTING (ENGINE)Practically all breakdowns can be prevente

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 57DCA-600SSV — TROUBLESHOOTING (ENGINE)TABLE 18. ENGINE TROUBLESHOOTING (CONTINU

PAGE 58 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — TROUBLESHOOTING (GENERATOR)Practically all breakdowns can be preve

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 59DCA-600SSV — TROUBLESHOOTING (ENGINE CONTROLLER)Practically all breakdowns can

PAGE 6 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — SPECIFICATIONSsnoitacificepSrotareneG.1elbaTledoMVSS006-ACDepyT,deta

PAGE 60 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV— TROUBLESHOOTING (DIAGNOSTIC LAMP)The engine controller of this gener

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 61NOTE PAGE

PAGE 62 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV— EXPLANATION OF CODE IN REMARKS COLUMNNOTEWhen ordering a part that h

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 63DCA-600SSV w/SA6D170AE-1 VOLVO ENGINE1 to 3 UnitsQty. P/N Description20 ...

PAGE 64 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)GENERATOR ASSY. DCA-600SSV — GENERATOR ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 65GENERATOR ASSY.NO PART NO PART NAME QTY. REMARKS1 4100100202 ROTOR ASSY. ...

PAGE 66 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) DCA-600SSV — GENERATOR ASSY. (CONT.)GENERATOR ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 67 DCA-600SSV — GENERATOR ASSY. (CONT.)GENERATOR ASSY.NO PART NO PART NAME QTY. R

PAGE 68 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) DCA-600SSV — CONTROL BOX ASSY.CONTROL BOX ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 69 DCA-600SSV — CONTROL BOX ASSY.CONTROL BOX ASSY.NO PART NO PART NAME QTY. REMAR

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 7DCA-600SSV — DIMENSIONS (TOP, SIDE AND FRONT)SIDE VIEWIREAR VIEW(CONTROL PANE

PAGE 70 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) DCA-600SSV — CONTROL BOX ASSY. (CONT.)CONTROL BOX ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 71 DCA-600SSV — CONTROL BOX ASSY. (CONT.)CONTROL BOX ASSY.NO PART NO PART NAME QT

PAGE 72 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) DCA-600SSV — CONTROL BOX ASSY. (CONT.)CONTROL BOX ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 73CONTROL BOX ASSY.NO PART NO PART NAME QTY. REMARKS74 0605010502 SNAP PIN 275 84

PAGE 74 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) DCA-600SSV — ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 75 DCA-600SSV — ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.NO PART NO PART

PAGE 76 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) DCA-600SSV — ENGINE AND RADIATOR ASSY. (CONT.)ENGINE AND RADIATOR ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 77 DCA-600SSV — ENGINE AND RADIATOR ASSY. (CONT.)ENGINE AND RADIATOR ASSY.NO PA

PAGE 78 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) DCA-600SSV — ENGINE OPERATING PANEL ASSY.ENGINE OPERATING PANEL ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 79 DCA-600SSV — ENGINE OPERATING PANEL ASSY.ENGINE OPERATING PANEL ASSY.NO PART N

PAGE 8 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — SAFETY MESSAGE ALERT SYMBOLSBefore using this generator, ensure that

PAGE 80 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) DCA-600SSV — OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 81 DCA-600SSV — OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.NO PART NO PART NAME QT

PAGE 82 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)OUTPUT TERMINAL ASSY. DCA-600SSV — OUTPUT TERMINAL ASSY. (CONT.)

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 83 DCA-600SSV — OUTPUT TERMINAL ASSY. (CONT.)OUTPUT TERMINAL ASSY.NO PART NO PART

PAGE 84 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) DCA-600SSV — BATTERY ASSY.BATTERY ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 85 DCA-600SSV — BATTERY ASSY.BATTERY ASSY.NO PART NO PART NAME QTY. REMARKS1 0168

PAGE 86 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) DCA-600SSV — MUFFLER ASSY.MUFFLER ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 87 DCA-600SSV — MUFFLER ASSY.MUFFLER ASSY.NO PART NO PART NAME QTY. REMARKS1 C433

PAGE 88 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — FUEL TANK ASSY.FUEL TANK ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 89DCA-600SSV — FUEL TANK ASSY.FUEL TANK ASSY.NO PART NO PART NAME QTY. REMARKS1 C

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 9DCA-600SSV — SAFETY MESSAGE ALERT SYMBOLSALWAYS place the Engine ON/OFFswitch in

PAGE 90 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — ENCLOSURE #1 ASSY.ENCLOSURE #1 ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 91ENCLOSURE #1 ASSY.NO PART NO PART NAME QTY. REMARKS1 C4414003302 BASE 12 387511

PAGE 92 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — ENCLOSURE #1 ASSY. (CONT.)ENCLOSURE #1 ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 93ENCLOSURE #1 ASSY.NO PART NO PART NAME QTY. REMARKS35 0010120065 HEX. HEAD BOLT

PAGE 94 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — ENCLOSURE #2 ASSY.ENCLOSURE #2 ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 95ENCLOSURE #2 ASSY.NO PART NO PART NAME QTY. REMARKS1 C4444001303 REAR FRAME 12

PAGE 96 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — ENCLOSURE #2 ASSY. (CONT.)ENCLOSURE #2 ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 97DCA-600SSV — ENCLOSURE #2 ASSY. (CONT.)ENCLOSURE #2 ASSY.NO PART NO PART NAME Q

PAGE 98 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)DCA-600SSV — ENCLOSURE #3 ASSY.ENCLOSURE #3 ASSY.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 99ENCLOSURE #3 ASSY.NO PART NO PART NAME QTY. REMARKS1 C4454206003 SPLASHER PANEL