MULTIQUIP DCA-150SSJU Spezifikationen

Revision #3 (09/07/01)MQ POWER DCA-150SSJUDCA-150SSJU2 WHISPERWATTTMGENERATORPARTS AND OPERATION MANUALMULTIQUIP INC... PARTS DEPARTMENT:18910 WILMI

PAGE 10 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)To reduce the possibility of an accidentwhile transporting the generator on pub

HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLINGPARTS DEPARTMENT800/427-1244 or 310/537-3700FAX: 800/672-7877 or

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 11Explanation of Chart:This section is intended to provide the user with traile

PAGE 12 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)snoitacificepS.1elbaTLEDOM NOITACILPPA LEUFLLECEKARBMETSYSRWVG EMARFHTGNELEMARF

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 13)t'noC(snoitacificepS.1elbaTLEDOM RELPUOC SERIT SLEEHW ELXA SBUH NOISNEP

PAGE 14 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)DCA-150SSJU — TRAILER BRAKING SYSTEMBrakesIf your trailer has a braking system

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 15DCA-150SSJU — TRAILER BRAKING SYSTEMHydraulic/Air/Surge BrakesHydraulic brak

PAGE 16 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)Tires/Wheels/Lug NutsTires and wheels are a very important and criticalcomponen

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 17stnemeriuqeReuqroTnoisnepsuS.3elbaTmetI ).sbL-.tF(euqroTTLOB-U"8/353-XAM

PAGE 18 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)NOTE:LIGHTS ARE ORIENTED FROM THE DRIVER’S SEATDCA-150SSJU — TRAILER WIRING DI

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 19gnitoohselbuorTekarBcirtcelE.5elbaTmotpmyS esuaCelbissoP noituloStnettimretnI

PAGE 2 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)

PAGE 20 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)gnitoohselbuorTekarBciluardyH.6elbaTmotpmyS esuaCelbissoP noituloSsekarBoN?dekn

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 21DCA-150SSJU — GENERATOR DECALSThe DCA-150SSJU generator is equipped with a

PAGE 22 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)DCA-150SSJU — GENERATOR DECALS

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 23DCA-150SSJU — SPECIFICATIONSsnoitacificepS.7elbaTsnoitacificepSrotareneGled

PAGE 24 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)DCA-150SSJU — GENERAL INFORMATIONDCA-150SSJU FAMILIARIZATIONGeneratorThe MQ

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 25NOTE PAGE

PAGE 26 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)DCA-150SSJU ___ MAJOR COMPONENTSFigure 6. Major Components

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 27DCA-150SSJU — DIMENSIONS Figure 7. Dimensions

PAGE 28 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)DCA-150SSJU — CONTROL PANEL Figure 8. Control Panel

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 29DCA-150SSJU — CONTROL PANELThe definitions below describe the controls and f

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 3HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN

PAGE 30 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)DCA-150SSJU — ENGINE OPERATING PANEL Figure 9. Engine Operating PanelS/N 76000

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 31The definitions below describe the controls and functions ofthe DCA-150SSJU

PAGE 32 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)DCA-150SSJU — ENGINE OPERATING PANEL Figure 10. Engine Operating PanelUP TO S/

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 33The definitions below describe the controls and functions ofthe DCA-150SSJU

PAGE 34 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEWCircuit BreakersTo protect the gene

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 35DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEWLegs O and Ground areconsidered B

PAGE 36 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)ELBALIAVASEGATLOV.8ELBATEGATLOVESAHP3)ELBAHCTIWS(TLOV802TLOV022TLOV042TLOV614TL

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 37How to read the output terminal gauges.The gauges and knobs on the control pa

PAGE 38 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)240/120V Hard Wire HookupThe output terminal panel, when suppling single phase

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 39Voltage Selector Switch- 3 Phase 480/277V PositionThe following are additiona

PAGE 4 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)TABLE OF CONTENTSNOTESpecification and part numberare subject to change withoutn

PAGE 40 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)Voltage Selector Switch- 3 Phase 240/139V PositionThe following are additional

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 41Voltage Selector Switch- Single Phase 240/120VPositionThe following are addi

PAGE 42 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)CAUTION CAUTION CAUTION CAUTION CAUTION :An electric shock may happen whenvibra

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 43Figure 38. Typical Generator Grounding ApplicationDCA-150SSJU — INSTALLATI

PAGE 44 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)General Inspection Prior to OperationThe DCA-150SSJU generator has been thorou

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 45Lubrication OilFill the engine crankcase with lubricating oil through the fil

PAGE 46 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)DCA-150SSJU — PRE-SETUPDay-to-day addition of coolant is done from the reserve

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 47DCA-150SSJU — PRE-SETUPBattery Cable InstallationALWAYS be sure the battery

PAGE 48 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)DCA-150SSJU — LOAD APPLICATIONSingle Phase LoadAlways be sure to check the name

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 49WARNING:WARNING:WARNING:WARNING:WARNING:Before StartingEngine1. Check the lub

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 5PARTS ORDERING PROCEDURESGet special freight allowanceswhen you order 10 or mo

PAGE 50 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)4. Close all engine enclosure doors (Figure 45).Figure 45. Engine Enclosure Do

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 51DCA-150SSJU — GENERATOR START-UP PROCEDURE (WITH KEY)17. Observe the generato

PAGE 52 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)4. Close all engine enclosure doors (Figure 60).Figure 60. Engine Enclosure Do

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 53Figure 68. Voltage Meter (Volts)Figure 69. Voltage Adjust Control KnobA040607

PAGE 54 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)With an Engine Controller, starting the generator in the"AUTO" mode i

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 55ENGINE SHUTDOWN (Key)To shutdown the generator, use the following procedure:1

PAGE 56 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)DCA-150SSJU — MAINTENANCECleaning the Fuel StrainerClean the fuel strainer if

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 57DCA-150SSJU — MAINTENANCE.61ELBATECNANETNIAM/NOITCEPSNIsrH01YLIADsrH052 srH0

PAGE 58 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)DCA-150SSJU — TROUBLESHOOTING (ENGINE)Practically all breakdowns can be preven

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 59DCA-150SSJU — TROUBLESHOOTING (ENGINE))2trap(GNITOOHSELBUORTENIGNE.71ELBATMO

PAGE 6 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)RULES FOR SAFE OPERATION NEVER touch the hot exhaustmanifold, muffler or cylinde

PAGE 60 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)Practically all breakdowns can be prevented by properhandling and maintenance i

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 61DCA-150SSJU — WIRING DIAGRAM (GENERATOR)

PAGE 62 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)DCA-150SSJU — WIRING DIAGRAM (ENGINE W/ STARTER SWITCH)

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 63DCA-150SSJU — WIRING DIAGRAM (ENGINE WITH CONTROLLER)

PAGE 64 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)How to read the marks and remarks used in this partsbook.Items Found In the “Re

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 65DCA-150SSJU W/JOHN DEERE 6081TF001 diesel ENGINEDCA-150SSJU — SUGGESTED SPAR

PAGE 66 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)GENERATOR ASSY.DCA-150SSJU — GENERATOR ASSY.

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 67GENERATOR ASSY.NO. PART NO. PART NAME QTY. REMARKS1 C0110000102 ROTOR ASS’Y 1

PAGE 68 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)DCA-150SSJU —CONTROL BOX ASSY.CONTROL BOX ASSY.

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 69M3246700814 WIRE HARNESS, GENERATOR 11 M3213000302 CONTROL BOX ...

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 7RULES FOR SAFE OPERATIONCAUTIONCAUTIONCAUTIONCAUTIONCAUTION: Backfeed to a uti

PAGE 70 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)DCA-150SSJU —CONTROL BOX ASSY.CONTROL BOX ASSY.

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 71CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. REMARKSDCA-150SSJU —CONTROL BOX

PAGE 72 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)CONTROL BOX ASSY.ENGINE & RADIATOR ASSY.DCA-150SSJU —ENGINE AND RADIATOR A

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 731 M3923200024 ENGINE ... 1 ... JOHN DEER

PAGE 74 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)ENGINE & RADIATOR ASSY.DCA-150SSJU —ENGINE AND RADIATOR ASSY.S/N7600091~

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 75ENGINE & RADIATOR ASSY.NO. PART NO. PART NAME QTY. REMARKSDCA-150SSJU —E

PAGE 76 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)ENGINE & RADIATOR ASSY.DCA-150SSJU —ENGINE AND RADIATOR ASSY.S/N7600091~

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 77ENGINE & RADIATOR ASSY.NO. PART NO. PART NAME QTY. REMARKSDCA-150SSJU —E

PAGE 78 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)ENGINE OPERATING PANEL ASSY.DCA-150SSJU —ENGINE OPERATING PANEL ASSY.S/N 76000

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 79M3357200112 WIRE HARNESS, ENGINE ... 1 ... S/

PAGE 8 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)RULES FOR SAFE OPERATION NEVER Run engine without air filter. Severe enginedama

PAGE 80 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)ENGINE OPERATING PANEL ASSY.DCA-150SSJU —ENGINE OPERATING PANEL ASSY.S/N 76000

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 81ENGINE OPERATING PANEL ASSY.NO. PART NO. PART NAME QTY. REMARKS22 0602122093

PAGE 82 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 83OUTPUT TERMINAL ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M3230700003 TERMIN

PAGE 84 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)BATTERY ASSY.DCA-150SSJU —BATTERY ASSY.

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 85BATTERY ASSY.NO. PART NO. PART NAME QTY. REMARKS1 0602220196 BATTERY ...

PAGE 86 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)MUFFLER ASSY.DCA-150SSJU —MUFFLER ASSY.

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 87MUFFLER ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M3330100202 MUFFLER ...

PAGE 88 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)FUEL TANK ASSY.DCA-150SSJU —FUEL TANK ASSY.

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 89FUEL TANK ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M3363000402 FUEL TANK 11

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 9Transporting Always shutdown engine before transporting. Tighten fuel tank cap

PAGE 90 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)ENCLOSURE ASSY.DCA-150SSJU —ENCLOSURE ASSY.ADD THE FOLLOWING DIGITS AFTER THE

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 91ENCLOSURE ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M3413000402 BASE ...

PAGE 92 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 93ENCLOSURE ASSY.NO. PART NO. PART NAME QTY. REMARKSDCA-150SSJU —ENCLOSURE AS

PAGE 94 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)RUBBER SEALS ASSY.DCA-150SSJU —RUBBER SEAL ASSY.

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 95RUBBER SEALS ASSY.NO. PART NO. PART NAME QTY. REMARKS1 0228900955 RUBBER SEA

PAGE 96 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)NAME PLATE ASSY.DCA-150SSJU —OPERATION AND SAFETY DECAL ASSY.

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 97NAME PLATE ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M1550000204 DECAL : NOT

PAGE 98 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)PAYMENT TERMSTerms of payment for parts are net 10 days.FREIGHT POLICYAll parts

DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 99NOTE PAGE