MULTIQUIP RX 1510-I Betriebsanleitung

OperatiOn ManualTHIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.To find the latest revision of this publication, visit our website at: www.multiq

RX 1510-C/-I/-CI– 10 –Table of Contents1. Description of the machine 141.1 Important notes on the machine 141.1.1 Orientation on the machine 141

RX 1510-C/-I/-CI– 100 –RammaxMaschinenbau GmbHGutenbergstraße 3372555 MetzingenGermany Printed in GermanyTel: ++49 (0) 7123 / 92

OperatiOn ManualYour Local Dealer is:HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIALNUMBER ON-HAND WHEN CALLING© COPYRIGHT 2010, MULTIQUIP INC.

RX 1510-C/-I/-CI– 11 –2.6 Additional dangers 392.7 Emergency measures 393. Construction and function 403.1 Introduction 403.1.1 Basic informatio

RX 1510-C/-I/-CI– 12 –5. Start-up 595.1 Safety instructions 595.2 Examination before start-up 595.2.1 Checking hydraulic oil level 595.2.2 Che

RX 1510-C/-I/-CI– 13 –8. Maintaining the machine 818.1 Safety instructions 818.1.1 General 818.1.2 Refuelling fuel 818.1.3 Working on the engine

RX 1510-C/-I/-CI– 14 –VorderwagenRightLeftFrontRearAboveDownControl unit / CockpitFront carDrive unitArticulationRear endNames of the most important a

RX 1510-C/-I/-CI– 15 –1.1.2 DescriptionOur long experience in the development and construction of vibratory trench rollers is the basis for the new de

RX 1510-C/-I/-CI– 16 –Verdichtung EG-Konformitätserklärung EC-Declaration of Conformity / Déclaration ”CE” de Conformité Dichiarazione di conformità C

RX 1510-C/-I/-CI– 17 –850377454286001912990Ø525116030°30°55°91°190715247,5° 7,5°7,5°7,5°1.2 Technical data1.2.1 Main dimensionsSpecifications:

RX 1510-C/-I/-CI– 18 –Ø 4,47 mØ 2,76 mØ 4,25 mØ 2,98 m30°85 cm 63 cm1.2.2 Turn radiusSpecifications:

RX 1510-C/-I/-CI– 19 –Main dimensionsRX 1510drum narrow drum wideDimensions:Working width: mm 630 850Overall width:mm 630 850Overall length: mm 1912Ov

proposition 65 warningDiesel engine exhaust and some of

RX 1510-C/-I/-CI– 20 –Main dimensionsRX 1510drum narrow drum wideGradeability w. / w/o. vibration: % 50/60Turn radiusinner: m 2,98 2,76outer: m 4,25 4

RX 1510-C/-I/-CI– 21 –Quantity Specification RecommendationUse drinkable tap water for making the water/ethylene glycol mixture. Do not use rainwater o

RX 1510-C/-I/-CI– 22 –Start StopStart Stop1.4 Equipment of the machine1.4.1 Variations of the machine/machine typesView of the operating unit from t

RX 1510-C/-I/-CI– 23 –1.5 Stowage plan 15.1 Position of the hoods and hatches The machine is equipped with hoods and hinged components in order to be

RX 1510-C/-I/-CI– 24 –2. Safety instructionsSafety instructions

RX 1510-C/-I/-CI– 25 –2.1 Representation and meaning of the used safety instructions2.1.1 Situation-specific safety instructionsSituation-specific saf

RX 1510-C/-I/-CI– 26 –NOTE refers to situations, which can result in damages to property, describes the consequences, if these situations cannot be av

RX 1510-C/-I/-CI– 27 –Symbol:2.1.3 Used symbolsImperative instructions:Meaning:Use hearing protection.Safety instructions

RX 1510-C/-I/-CI– 28 –Symbol:Meaning:Prohibitions:Do not transport personsDo not drive on slopes diagonallyDo not use steam jetsTurn engine off in clo

RX 1510-C/-I/-CI– 29 –Symbol: Meaning:Warning signs:Risk of crushingThis sign is placed before activities, during which there is the risk of being cru

RX 1510-C/-I/-CI– 3 –Product identification:Type: RX 1510Model: -C/-I/-CISeries number:Production date:Manufacturer: Rammax Maschinenbau GmbHGutenbergs

RX 1510-C/-I/-CI– 30 –Risk of explosionThis sign is placed before activities, during which there is the risk of an explosion. The explosion can also b

RX 1510-C/-I/-CI– 31 –Risk of overturningRisk for limbs by rotating beltsDanger caused by pressurised liquids escapingRisk of being run overObserve di

RX 1510-C/-I/-CI– 32 –Risk caused by inhalation of toxic gases or vapoursDanger caused by flying around partsSafety instructions

RX 1510-C/-I/-CI– 33 –Waste oil disposal/waste oil collecting pointBattery disposal/pollutant collecting pointSafety instructions

RX 1510-C/-I/-CI– 34 –2.2 Intended use/Product safetyThe vibration roller RX 1510 is built according to the state-of-the-art and the recognised safet

RX 1510-C/-I/-CI– 35 –GEFAHRVerbrühungsgefahr!DasKühlwasser wird vom Motor sehr stark erhitzt undderKühler unter Druck gesetzt. Beim Öffnen des Küh-le

RX 1510-C/-I/-CI– 36 –Use hearing protection.Safety instructions

RX 1510-C/-I/-CI– 37 –2.4 Organisational, personal matters• Machine operation is only admissible after proper instruction and in observance of this

RX 1510-C/-I/-CI– 38 –• The vibration function of the machine causes the soil in the area of the drum to vibrate considerably. Persons should not be

RX 1510-C/-I/-CI– 39 –2.6 Additional dangersUsing unexamined, not approved accessories can be dangerous for humans and machine. Only Rammax accessorie

RX 1510-C/-I/-CI– 4 –LOMBARDINILDW 1603/B2Krpm30647707920062500TypeDUBLICATELABEL02Made in GermanyTyp/GewichtMasch.Nr./LeistungBaujahr72555 MetzingenT

RX 1510-C/-I/-CI– 40 –3. Construction and function3.1 Introduction3.1.1 Basic information on soil compactionSubsoil compaction is achieved by the co

RX 1510-C/-I/-CI– 41 –3.3.2 Turning down the control unit A catch is located in the centre of the control unit. Unlock this catch. Pull the complete

RX 1510-C/-I/-CI– 42 –3.3.4 Unlocking and opening the radiator capThe cooling system is very hot during operation of the machine. The radiator cap ma

RX 1510-C/-I/-CI– 43 –Control unit / CockpitFront carArticulationRear endUnderframe Drive unit3.3.5 Components3.4 Functional descriptionThe drive unit

RX 1510-C/-I/-CI– 44 –StartStopmin. 2 m3.5 Safety and monitoring equipment3.5.1 Shut down yoke The shutdown yoke is attached to the rear of the mach

RX 1510-C/-I/-CI– 45 –StartStopmax. 20 m8888888888883.5.4 Inclination indicatorThe machine control is equipped with an inclination indicator. This tri

RX 1510-C/-I/-CI– 46 –8888888888883.5.8 Automatic speed adjustment The machine is equipped with an automatic speed adjustment. The machine controller

RX 1510-C/-I/-CI– 47 –012888888Ignition „On” / Stand-by1Starting2Ignition „Off”0888888Ignition lock Connection for cable manual control(only available

RX 1510-C/-I/-CI– 48 –888888888888• Coolant temperature warning lamp:Lights up, if the coolant temperature of the motor is too high. The stop sequenc

RX 1510-C/-I/-CI– 49 –888888888888888888123456▼▼▼▼▼▼• Inclination indicator / Oil deficiency shutdownThe machine control is equipped with an inclinati

RX 1510-C/-I/-CI– 5 –General informationThe operating instructions are addressed to the machine operators. Detailed specifications on the necessary tra

RX 1510-C/-I/-CI– 50 –Display Meaning Lights up:FF: Stands for function• If an operator function is carried out.• Always in combination with a nume

RX 1510-C/-I/-CI– 51 –Start Stop12 3649875888888123456▼▼▼▼▼▼4.4 Operating elementsBoth infrared control and cable control is available for the machine

RX 1510-C/-I/-CI– 52 –Start Stop100 10002000104100 ► 4400200 4010 201Function key vibration forward, vibration backwards and fast gear in active condi

RX 1510-C/-I/-CI– 53 –Start StopFH I I00100 1000Example display function:• F H 1100 Driving left forward with vibration forward4.4.3 Cockpit disp

RX 1510-C/-I/-CI– 54 –Vibration functionsDisplay Executed functionsF H 1000 Vibration forwardF H 1010 Vibration forward Driving right forwardF H 1020

RX 1510-C/-I/-CI– 55 –1 2 3 649875 NSI4.4.4 Infrared transmitter The infrared control is used to operate the machine with infrared control. Solar cell

RX 1510-C/-I/-CI– 56 –F I I I00100 10002000104100 ► 4400200 4010201N100 1000NExample display function:• F I 1100 Driving left forward with vibrati

RX 1510-C/-I/-CI– 57 –Driving functionsDisplay Executed functionsF I 0010 Driving Right forward F I 0011 Driving Right forward High speed F I 0

RX 1510-C/-I/-CI– 58 –Vibration functionsDisplay Executed functionsF I 1000 Vibration forwardF I 1010 Vibration forward Driving right forwardF I

RX 1510-C/-I/-CI– 59 –S5. Start-up5.1 Safety instructionsOnly qualified and appropriately trained specialised personnel, with a minimum age of 18 years

RX 1510-C/-I/-CI– 6 –Operating and Maintenance InstructionsSpare parts list Service and maintenance instructionsStructure of the documentation:The m

RX 1510-C/-I/-CI– 60 –OSHD5.2.2 Checking engine oil level OSThe dipstick is located on the right side of the engine underneath the cooling water tan

RX 1510-C/-I/-CI– 61 –CAUTIONDanger of burning!The engine and its detachable parts are hot during and immediately after operation.Before touching the

RX 1510-C/-I/-CI– 62 –NOTEBe careful not to damage the air filter by inappropriate cleaning!Damaged air filters can damage the engine.Do not clean air

RX 1510-C/-I/-CI– 63 –KATD5.2.5 Checking fuel level / Tanking fuel KA The sight glass for the examination of the fuel level is located under the oper

RX 1510-C/-I/-CI– 64 –SISMNOTE The addresses at the transmitter and receiver must correspond.Transmitter and receiver are factory set to address 5.(

RX 1510-C/-I/-CI– 65 –8888881S .--050.05.3 Starting the machineThe machine only reacts to the control mode with which your engine was started. The ma

RX 1510-C/-I/-CI– 66 – . F 40 I0 25.3.2 Stand-by mode The machine reverts to the standby mode, if it is not started within 30 seconds. The machine c

RX 1510-C/-I/-CI– 67 –F 4020 1FH 40 I0Start StopAfter engine start-upCode „F 4020” lights up: The motor has started.► Release ignition key. The ig

RX 1510-C/-I/-CI– 68 –FH 4020NOTEThe ignition start switch has a starter anti-repeat function. The starter is not activated anymore, if the engine is

RX 1510-C/-I/-CI– 69 –F I 4020F I 40 I0NOTEThe ignition start switch has a starter anti-repeat function. The starter is not activated anymore, if the

RX 1510-C/-I/-CI– 7 –Chapter 1:• Description of the machine• Technical data• Features• AccessoriesChapter 2:• General safety instructions• Danger a

RX 1510-C/-I/-CI– 70 –F 4200F 4 I000F 43005.4 Switching machine off 5.4.1 Switching the machine off at the ignition lock ► Turn the ignition

RX 1510-C/-I/-CI– 71 –Start Stop FH 4 I00 FH 4200 FH 4300 ► Code „FH 4200” is displayed, if no further signal is received from the generator and fr

RX 1510-C/-I/-CI– 72 – F I 4 I00 F I 4200 5.4.3 Switching the machine off with the infrared control device ► Move the toggle switch "Start-Stop

RX 1510-C/-I/-CI– 73 – F I 4300 6. Using the machine 6.1 Safety instructions6.1.1 General• Only qualified and appropriately trained specialised perso

RX 1510-C/-I/-CI– 74 –F 40 I0 Start StopStart Stop6.1.2 Before operating the machineMake sure that:• The fill levels of the operating fluids, hydrau

RX 1510-C/-I/-CI– 75 –Start StopF 4 I00Start StopStart Stop3) Depending upon required compaction force, switch the large or small vibration on.4) D

RX 1510-C/-I/-CI– 76 –6.2 Parking the machineIf possible, park the machine on a level ground. Parked machines which could represent an obstruction mu

RX 1510-C/-I/-CI– 77 –7. Loading and transporting the machine7.1 Safety instructions7.1.1 General• Only qualified and appropriately trained specialis

RX 1510-C/-I/-CI– 78 –KBLTSKTS7.2 Using the transport protection1) Straighten the articulated steering of the machine. ► The transport lock cannot b

RX 1510-C/-I/-CI– 79 –50% max.7.4 Loading the machine with hoisting gearThe transport protection must be applied before loading with hoisting gear. O

RX 1510-C/-I/-CI– 8 –Chapter heading: Arial 14Pt BoldSection heading: Arial 12Pt BoldSubsection: Arial 10Pt Bold Main text: Arial 10Pt RegularMarg

RX 1510-C/-I/-CI– 80 –UKSSTÖ TÖUKSB1) Check whether the transport protection is applied. ► If not, apply the transport protection.2) Check whether t

RX 1510-C/-I/-CI– 81 –8. Maintaining the machine8.1 Safety instructions8.1.1 General• Maintenance work may only be performed by suitably qualified an

RX 1510-C/-I/-CI– 82 –Work on the battery– When carrying out work at the battery, never smoke or expose to a naked flame.– Do not let acid get on to

RX 1510-C/-I/-CI– 83 –Only original RAMMAX spare hydraulic line lines offer the security of using the correct line type (pressure stage) in the right

RX 1510-C/-I/-CI– 84 –8.2 Maintenance planNo.: Description: Remarks: Page:Every day 9.8 –Check engine oil level – Observe gauge marking 829.10 - Che

RX 1510-C/-I/-CI– 85 –OS8.3 Checking engine oil level The dipstick (OS) is located on the right side of the engine underneath the cooling water tank

RX 1510-C/-I/-CI– 86 –ASA8.4 Exchanging engine oilRisk of scalding!Hot engine oil can cause severely scald the skin at contact.► Wear suitable prote

RX 1510-C/-I/-CI– 87 –OFC BAS7) Unscrew OF oil filter.Leaking lubricating oils pollute the soil!► Collect leaking engine oil and dispose together with

RX 1510-C/-I/-CI– 88 –NOTEBe careful not to damage the air filter by inappropriate cleaning!Damaged air filters can damage the engine.Do not clean air

RX 1510-C/-I/-CI– 89 –DFASA1) Loosen hexagonal bolt S on the filter holder and remove the fuel filterDF.2) DFTake off fuel hoses and insert new fuel fil

RX 1510-C/-I/-CI– 9 –These operating instructions are a firm component of the machine and must be available for the user of the machine, in order to lo

RX 1510-C/-I/-CI– 90 –SHD8.8 Checking hydraulic oil levelThe sight glass for the examination of the hydraulic oil level is located under the operatin

RX 1510-C/-I/-CI– 91 –SSRisk of scalding!Hot hydraulic oil can severely scald the skin at contact.► Allow machine to cool down before draining the hy

RX 1510-C/-I/-CI– 92 –RFSFVLeaking hydraulic oils pollute the soil!► Collect leaking hydraulic oil and dispose together with the hydraulic oil filter

RX 1510-C/-I/-CI– 93 –8.10 Checking cooling water levelWork may only be carried out on the cooling system when the diesel engine has cooled down. The

RX 1510-C/-I/-CI– 94 –KSAKSCB8.11 Draining /refilling cooling waterDANGERRisk of scalding!The engine extremely heats up the cooling water. The coolant

RX 1510-C/-I/-CI– 95 –KSABS8.12 Exchanging drums The machine must be lifted with appropriate hoisting gear, in order to change the drums. The hoisting

RX 1510-C/-I/-CI– 96 –AS AS8.13 Adjusting stripper1) Loosen all three screws on the stripper AS and push stripper toward the drum. ► The distance fro

RX 1510-C/-I/-CI– 97 –Batterie, rüttelfestBattery, vibration proofBatterie, protégé de vibration3-506663-398823-50667Batterie, rüttelfest:Ersatzteil

RX 1510-C/-I/-CI– 98 –9.0 Tightening torques:Tightening torques for bolts with standard metric threadBoltdimension Tightening torques Nm 8.8 10.9 1

RX 1510-C/-I/-CI– 99 –10.0 Troubleshooting tableFault: Possible cause: Remedy: Engine running, machine does not move! Insufficient hydraulic oil in the