MULTIQUIP HHN-31V Betreibershandbuch

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HHN — CLUTCH RETROFIT KIT INSTALLATION INSTRUCTIONS P/N 23444 — REV. #7 (04/25/14)— PAGE 1 OF 12
HHN Ride-On Trowel
Clutch Retrofit Kit Installation Instructions
The following instructions are intended to assist the user in the installation of a Hilliard CVT clutch system. The
Hilliard clutch system replaces the Comet CVT system. Please read all assembly instructions before installing the kit.
REQUIRED TOOLS
Figure 2. Clutch Retrofit Kit
2
9
6
3
3
18
24
30
5
BLUE
LOCTITE
1
31
Table 1. HHN CVT Kit Parts
Item
Qty. Part No. Description Remarks
1
1 22581 Kit, HHN CVT Replacement
Includes items
2 thru 34
2
4 0131 A Screw, HHC 1/4-20 X 3/4
3
14 0948 Washer, Flat SAE 1/4
4
1 30107
Screw, FHCS, 3/8-16 X 1.25 LH
Thread
5
1 1477 Loctite™ #242 Blue
6
6 1579 Screw, HHC 1/4-20 X .5
7
1 30110 Spacer, CSK Ø1.375 Ø.391x.281
8
3 9165 Screw, HHFS 1/4-28 X 3/4
9
4 10024 Nut, Nyloc 1/4-20
10
4 10133 Nut, Nyloc 3/8-16
11
4 13351 Washer, Flat 3/8"
12
5 11534 Nut, U-Type 1/4-20
13
5 11819 Screw, HHWS 1/4-20 X 3/4
14
1 20116 O-Ring
15
1 20363 Key, Cross Shaft
16
5 22021 Screw, Hex Flange M8
17
1 22579 Shroud, Clutch
18
2 22588 Mount, Fuel Tank
19
1 23363-1 Clutch, Upper Hilliard
20
1 23363-2 Pulley, Lower
21
1 23365 Belt, CVT Clutch
22
1 23368 Stub Shaft
23
1 23369 Washer, Step 7/16 Hilliard
24
1 23678 Puller Hilliard
25
1 23377 Screw, HHC 7/16-20 X 6.5
26
1 30103 Cross Shaft Assy, LH Shaft
27
1 23433 Coupler CV-Joint
28
1 23436 Alignment Gauge
29
1 23415 Sleeve, Alignment Gauge
30
10 11773 Shims .031 Thickness
31
2 22068 Fuel Hose Clamps
32
1 19379-014 Loctite™ 271 Red
33
1 32441 Primer, Loctite™ 7649
34
1 32434 Retaining Compound, Loctite™ 609
Hammer
Torque Wrench
3/8 Ratchet
3/8, 7/16, 1/2, 3/4, 9/16, 5/8,
15/16, 13mm Sockets
3/16 and 1/4 Allen sockets
Open/box-end wrenches
Misc. Pry-Bars
CV Joint Grease
Grease Gun w/Multi-purpose
grease
2x4 wood block
Forklift/Hoist
Clutch Puller
Heavy Duty Jack Stands
Scotch-brite Pad
Brake Cleaner
PARTS
Verify that all parts are accounted for. See Figure 1, Figure
2 and Table 1.
Figure 1. Clutch Retrofit Kit
17
12
13
29
28
10
15
16
11
26
14
4
7
19
1
20
27
21
23
25
22
8
33
32
RED
LOCTITE
34
RETAINING
COMPOUND
PRIMER
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Inhaltsverzeichnis

Seite 1 - HHN Ride-On Trowel

HHN — CLUTCH RETROFIT KIT INSTALLATION INSTRUCTIONS P/N 23444 — REV. #7 (04/25/14)— PAGE 1 OF 12 HHN Ride-On Trowel Clutch Retrofit Kit Installation I

Seite 2 - LIFTING THE TROWEL

HHN — CLUTCH RETROFIT KIT INSTALLATION INSTRUCTIONS P/N 23444 — REV. #7 (04/25/14) — PAGE 10 OF 125. If axial movement is in one direction only, remo

Seite 3 - BELT GUARD REMOVAL

HHN — CLUTCH RETROFIT KIT INSTALLATION INSTRUCTIONS P/N 23444 — REV. #7 (04/25/14)— PAGE 11 OF 12BELT MEASUREMENTLong life can be expected with this n

Seite 4 - Upper CVT Pulley Removal

HHN CLUTCH RETROFIT KIT INSTALLATION INSTRUCTIONSYour Local Dealer is:HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIALNUMBER ON-HAND WHEN CALLIN

Seite 5 - STUB SHAFT INSTALLATION

HHN — CLUTCH RETROFIT KIT INSTALLATION INSTRUCTIONS P/N 23444 — REV. #7 (04/25/14) — PAGE 2 OF 12WORK SAFELY!Only a qualified service technician with p

Seite 6 - CROSS SHAFT ALIGNMENT

HHN — CLUTCH RETROFIT KIT INSTALLATION INSTRUCTIONS P/N 23444 — REV. #7 (04/25/14)— PAGE 3 OF 12FUEL TANK REMOVALRefer to Figure 6.1. Remove the 2 bo

Seite 7 - Figure 17. CV Boot Inspection

HHN — CLUTCH RETROFIT KIT INSTALLATION INSTRUCTIONS P/N 23444 — REV. #7 (04/25/14) — PAGE 4 OF 12DRIVE ASSEMBLY REMOVALUpper CVT Pulley RemovalRefer t

Seite 8 - PRE-TEST ASSEMBLY

HHN — CLUTCH RETROFIT KIT INSTALLATION INSTRUCTIONS P/N 23444 — REV. #7 (04/25/14)— PAGE 5 OF 12Disconnect/Remove CV Axle Assembly (Right-Side)Refer t

Seite 9 - STARTING THE TROWEL/TESTING

HHN — CLUTCH RETROFIT KIT INSTALLATION INSTRUCTIONS P/N 23444 — REV. #7 (04/25/14) — PAGE 6 OF 12CROSS SHAFT INSTALLATION1. Remove dust cap located o

Seite 10 - Accelerated Break-in

HHN — CLUTCH RETROFIT KIT INSTALLATION INSTRUCTIONS P/N 23444 — REV. #7 (04/25/14)— PAGE 7 OF 12LOWER PULLEY (CVT) INSTALLATIONReference Figure 16.1.

Seite 11 - ENGINE SPEED

HHN — CLUTCH RETROFIT KIT INSTALLATION INSTRUCTIONS P/N 23444 — REV. #7 (04/25/14) — PAGE 8 OF 122. Lower trowel onto the ground. Follow all heavy li

Seite 12 - HERE’S HOW TO GET HELP

HHN — CLUTCH RETROFIT KIT INSTALLATION INSTRUCTIONS P/N 23444 — REV. #7 (04/25/14)— PAGE 9 OF 12Figure 22 illustrates the new, fully-installed drive a

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