Multiquip MQ MultiQuip Power DCA85USJ2 Bedienungsanleitung

OPERATION AND PARTS MANUALTHIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.To fi nd the latest revision of this publication, visit our website at:

PAGE 10 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) SAFETY INFORMATIONELECTRICAL SAFETY DANGER  DO NOT touch outpu

PAGE 100 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMSTerms of payme

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 101NOTES

OPERATION AND PARTS MANUALYour Local Dealer is:HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIALNUMBER ON-HAND WHEN CALLINGUNITED STATESMultiquip

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 11SAFETY INFORMATIONBATTERY SAFETY DANGER  DO NOT drop the batter

PAGE 12 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) SPECIFICATIONSTable 1. Generator Specifi cationsModelDCA-85USJ2Ty

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 13DIMENSIONSFigure 1. DimensionsTable 3. DimensionsReference Letter

PAGE 14 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) INSTALLATIONFigure 2. Typical Generator Grounding Application

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 15INSTALLATIONOUTDOOR INSTALLATIONInstall the generator in a area t

PAGE 16 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) GENERATORThis generator (Figure 3) is a high quality portable (r

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 17MAJOR COMPONENTSFigure 3. Major ComponentsTable 4. Generator Majo

PAGE 18 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) DIAGNOSTIC DISPLAYFigure 4. Diagnostic DisplayThe diagnostic dis

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 19DIAGNOSTIC DISPLAYFirst Time Start Up1. When power is fi rst appl

PAGE 2 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) PROPOSITION 65 WARNINGDiesel engine exhaust and some of

PAGE 20 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) 2. The language choices will be displayed. Use the “Arrow” butt

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 21DIAGNOSTIC DISPLAYFirst Time Start-Up1. When power is fi rst appl

PAGE 22 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) 2. The language choices will be displayed. Use the “Arrow” but

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 232. The main menu will pop up on the display. Use the “Arrow Butt

PAGE 24 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) DIAGNOSTIC DISPLAY5. Touching the “Enter Button” will redisplay

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 25DIAGNOSTIC DISPLAYShutdown Codes1. During normal operation the s

PAGE 26 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) DIAGNOSTIC DISPLAY3. Once the “Adjust Backlight” menu item has

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 27Select Units1. Starting at the single or four engine parameter d

PAGE 28 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) 3. Once the “Setup 1-up Display” menu icon has been highlighted

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 29DIAGNOSTIC DISPLAY11. Touch the “Enter Button” to deselect the se

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 3If you believe that your vehicle has a defect that could cause a c

PAGE 30 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) Setup 4-Up Display1. From the single or four engine parameter d

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 31DIAGNOSTIC DISPLAY9. The parameter that is highlighted is the se

PAGE 32 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) DIAGNOSTIC DISPLAY4. Touch “Select” to enter the “Gage Data” di

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 33DIAGNOSTIC DISPLAY11. Touch the “Menu” button to return to “Util

PAGE 34 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) DIAGNOSTIC DISPLAYGLOSSARY (Troubleshooting Information)CANBUS F

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 35GENERATOR CONTROL PANELFigure 5. Generator Control PanelOFFWUVOFF

PAGE 36 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) ENGINE OPERATING PANELFigure 6. Engine Operating PanelOFFWUVOFFW

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 37ENGINE OPERATING PANEL10. Warning Lamp – This lamp will illumina

PAGE 38 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) OUTPUT TERMINAL PANEL FAMILIARIZATIONOUTPUT TERMINAL PANELThe Ou

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 39OUTPUT TERMINAL PANEL FAMILIARIZATION120 VAC GFCI ReceptaclesTher

PAGE 4 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) TABLE OF CONTENTSDCA-85USJ2 GeneratorProposition 65 Warning ...

PAGE 40 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) OUTPUT TERMINAL PANEL FAMILIARIZATIONConnecting LoadsLoads can b

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 41LOAD APPLICATIONSINGLE PHASE LOADAlways be sure to check the name

PAGE 42 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) GENERATOR OUTPUTSGENERATOR OUTPUT VOLTAGES A wide range of volta

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 43GENERATOR OUTPUTS/GAUGE READINGHOW TO READ THE AC AMMETER AND AC

PAGE 44 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) OUTPUT TERMINAL PANEL CONNECTIONSUVWO TERMINAL OUTPUT VOLTAGESVa

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 45OUTPUT TERMINAL PANEL CONNECTIONS3Ø-480/277V UVWO Terminal Output

PAGE 46 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) INSPECTION/SETUPCIRCUIT BREAKERSTo protect the generator from an

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 47INSPECTION/SETUPRefueling Procedure:1. Level Tanks — Make sure f

PAGE 48 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) COOLANT (ANTIFREEZE/SUMMER COOLANT/WATER)John Deere recommends J

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 49BATTERY This unit is of negative ground DO NOT connect in reverse

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 5PARTS ORDERING PROCEDURESwww.multiquip.comOrdering parts has never

PAGE 50 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) GENERATOR START-UP PROCEDURE (MANUAL MODE) BEFORE STARTING 1. Pl

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 51GENERATOR START-UP PROCEDURE (MANUAL MODE) 4. Once the engine st

PAGE 52 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) GENERATOR START-UP PROCEDURE (MANUAL MODE) 12. The tachometer ga

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 53GENERATOR SHUT-DOWN PROCEDURESNORMAL SHUTDOWN PROCEDURETo shutdow

PAGE 54 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) *1 Replace engine oil and fi lter at 100 hours, fi rst time only.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 55MAINTENANCEIf the engine is operating in very dusty or dry grass

PAGE 56 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) CHECK OIL LEVELCheck the crankcase oil level prior to each use,

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 57TRAILER MAINTENANCETRAILER MAINTENANCEThis section is intended to

PAGE 58 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) TRAILER MAINTENANCEBRAKESTrailer brakes should be inspected the

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 59TRAILER MAINTENANCETIRES/WHEELS/LUG NUTSTires and wheels are a ve

PAGE 6 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) SAFETY INFORMATIONDo not operate or service the equipment before

PAGE 60 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) TRAILER MAINTENANCELug Nut Torque RequirementsIt is extremely im

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 61TRAILER WIRING DIAGRAMFigure 65. Trailer/Towing Vehicle Wiring Di

PAGE 62 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) GENERATOR WIRING DIAGRAMFigure 66. Generator Wiring Diagram

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 63ENGINE WIRING DIAGRAMFigure 67. Engine Wiring Diagram

PAGE 64 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) TROUBLESHOOTING (GENERATOR)Practically all breakdowns can be pre

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 65TROUBLESHOOTING (ENGINE CONTROLLER)Practically all breakdowns can

PAGE 66 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) EXPLANATION OF CODE IN REMARKS COLUMNThe following section expla

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 67SUGGESTED SPARE PARTSDCA85USJ2 WHISPERWATT GENERATOR WITH JOHN DE

PAGE 68 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) GENERATOR ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 69GENERATOR ASSY.NO. PART NO. PART NAME QTY. REMARKS1 B6110100

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 7SAFETY INFORMATIONGENERAL SAFETY CAUTION  NEVER operate this equ

PAGE 70 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) CONTROL BOX ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 71CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M22130

PAGE 72 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) CONTROL BOX ASSY. (CONTINUED)

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 73CONTROL BOX ASSY. (CONTINUED)NO. PART NO. PART NAME QTY. REMA

PAGE 74 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) CONTROL BOX ASSY. (CONTINUED)

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 75CONTROL BOX ASSY. (CONTINUED)NO. PART NO. PART NAME QTY. REMA

PAGE 76 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) ENGINE AND RADIATOR ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 77ENGINE AND RADIATOR ASSY.NO. PART NO. PART NAME QTY. REMARKS1

PAGE 78 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) ENGINE AND RADIATOR ASSY. (CONTINUED)

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 79ENGINE AND RADIATOR ASSY. (CONTINUED)NO. PART NO. PART NAME QT

PAGE 8 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) SAFETY INFORMATIONENGINE SAFETY DANGER  The engine fuel exhaust

PAGE 80 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) OUTPUT TERMINAL ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 81OUTPUT TERMINAL ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M32

PAGE 82 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) BATTERY ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 83BATTERY ASSY.NO. PART NO. PART NAME QTY. REMARKS1 0602220199

PAGE 84 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) MUFFLER ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 85MUFFLER ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M2330101303

PAGE 86 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) FUEL TANK ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 87FUEL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS1 M2363000

PAGE 88 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) ENCLOSURE (1) ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 89ENCLOSURE (1) ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M2413

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 9SAFETY INFORMATIONFUEL SAFETY DANGER  DO NOT start the engine ne

PAGE 90 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) ENCLOSURE (1) ASSY. (CONTINUED)

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 91ENCLOSURE (1) ASSY. (CONTINUED)NO. PART NO. PART NAME QTY. RE

PAGE 92 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) ENCLOSURE (2) ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 93ENCLOSURE (2) ASSY. NO. PART NO. PART NAME QTY. REMARKS1 M344

PAGE 94 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) ENCLOSURE (2) ASSY. (CONTINUED)

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 95NO. PART NO. PART NAME QTY. REMARKS29 M9113000002 DOOR HAND

PAGE 96 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) RUBBER SEALS ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 97RUBBER SEALS ASSY.NO. PART NO. PART NAME QTY. REMARKS1 022920

PAGE 98 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) NAMEPLATE AND DECALS ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 99NAMEPLATE AND DECALS ASSY. NO. PART NO. PART NAME QTY. REMARK